Technical and economic feasibility study for purchasing equipment sample. Economic justification. Example, template, sample. Tips, recommendations for compiling, writing. Justification of the procurement plan and schedule plan

The rules by which the customer confirms needs are established by the government. Two tabular forms have been specially developed with several column names depending on the purpose of the plan (Government Decree No. 555). The first three columns in the forms are repeated. Justification in the procurement plan Information on the justification for the purchase in the procurement plan is provided in the form of a separate document. In the table of explanations, the customer connects the object (objects) of the order with the goals under Art. 13 44-FZ or with the requirements under Art. 19 44-FZ. The customer links the rationale for the compliance of the object in the procurement plan in column 6 with a specific event of the state (municipal) program or an international treaty. Let us give an example of justification for procurement when forming a procurement plan.

Justification of the procurement plan and schedule plan

• references to regulatory documents establishing special requirements for purchased goods, works or services, or an indication of their absence.

The customer is not required to provide a complete description of the procurement object under Federal Law 44. An example is a plan posted in the UIS, in which the preschool educational institution Kindergarten combined type "Lada" from the Moscow region explains the need to purchase household goods.

The “General Item Information” section contains information about the purchase identification code and product name. The “Purpose and Justification” section indicates why the kindergarten administration purchases household goods.
If this information is translated into tabular form in a form approved by the government, the following will be obtained: The compliance of the order with the goals can be formulated in free form.

How to prepare a rationale for a procurement plan and schedule

Example of justification for a schedule (fuel and lubricants auction).doc Example of justification for a schedule (auction design and estimate method).docExample of justification for a schedule (auction design and estimate method).docExample of justification for a schedule (EP-100) .docExample of justification for a schedule plan (EP-100).docExample of justification for a schedule plan (EP light).docExample of justification for a schedule plan (EP light).docExample of justification for a schedule (request for quotation).docExample of justification for a plan -graphics (request for quotation).docExample of justification for a procurement plan 100.docxExample of justification for a procurement plan 100.docxExample of justification for a MBU procurement plan.pdfExample of justification for a MBU procurement plan.pdfExample of justification for a FGBOU procurement plan.pdfExample of justification for a FGBOU procurement plan.pdfExample justification of the procurement plan.docxExample of justification of the procurement plan.docxYou can download without registration.

We draw up a justification for the compliance of the procurement object

Sources for creating a description can be:

1. Previously executed contracts.
2. Official websites (or other sources of information) of state and municipal bodies.
3. Regulatory documents, technical norms, standards, regulations and other sets of rules.
4. Information from published scientific articles in journals and other information sources.
5. Other sources.

Justification of purchases: justification rules, terms + sample forms

Attention

The planning stage for the customer is a complex and scrupulous procedure. The organization must not only develop a public procurement plan and create a schedule based on it, but also justify each order included in the planning documents (Art.

18 44-

Info

Federal Law). Current legislation provides for mandatory reasons for procurement activities:

• The PZ is regulated by Art. 17 44-FZ;
• PG - st. 21 44-FZ.

The type of document form and the procedure for preparing the explanatory form for the PP and PG are fixed by Government Decree No. 555 of 06/05/2015. If changes are made to the planning registers during the reporting period, they must also be formally justified.

We will show how using the example of justification of the procurement schedule and plan.

How to write a report on the rationale for purchasing from a single supplier

In addition, the customer must indicate:

• the initial price of the contract and its justification;
• method of determining and justifying the price;
• the method of identifying the supplier and the reasons for this;
• grounds for putting forward additional requirements for participants.

As an example, consider one of the positions in the schedule of a metropolitan school that intends to purchase building materials. If all the information from the Unified Information System is translated into tabular form, the customer’s report will look like this: If justification of the initial price using one of the established methods takes up a lot of space, and there are many positions in the schedule, officials suggest describing the calculations in appendices, and giving only links in column 3 on them.
In addition, if the customer enters into contracts with a single supplier in accordance with clauses 4, 5, 26, 33, part 1 of Art.

Examples of justification for procurement plans

RF, municipal program (column 5) - “Measure 1.2.1 “Organization of the provision of publicly available and free primary general, basic general, secondary general education, creation of conditions for the supervision and care of children in after-school groups and maintenance of children in the MBOU “School” -boarding school";

• justification for the compliance of the object and (or) objects of the order with the event of the state (municipal) program (column 6) - “Ensuring the activities of a general education institution in terms of implementing the organization of providing public and free primary general, basic general, secondary general education, creating conditions for supervision and child care in extended day groups.”

Justification in the schedule When forming a schedule plan, the initial (maximum) contract price (NMCP) and the method for determining the procedure are subject to justification.

Examples of justification for purchases under 44-FZ and why it is needed

Russian Federation, and for municipal Customers - by the local administration. 5. Assessment of the validity of procurement According to Part 4.

Art.18 44- Federal Law assessment of the validity of procurement is carried out during monitoring, audit and control in the field of procurement. Based on the results of audit and control in the field of procurement, a specific purchase may be recognized as unfounded.
If the planned purchase is recognized as unfounded, the control bodies specified in clause 3, part 1, article 99 of 44-FZ (Note: these are internal state (municipal) bodies financial control), issue orders to eliminate identified violations of the legislation of the Russian Federation and other regulatory legal acts on the contract system in the field of procurement and bring to administrative responsibility persons guilty of violations of the requirements of 44-FZ, in the manner established by the Code of the Russian Federation on Administrative Offenses.

Example of justification for purchase

The explanation of the NMCC should be given special attention. According to paragraph 1 of Art. 22 44-FZ, it is necessary not only to indicate the initial price of the contract, but also to justify the method for determining the NMCC in terms of the schedule. The consequences for an incorrectly composed commentary on the NMCC can be quite serious.
The Code of the Russian Federation on Administrative Offenses (CAO) for an unreasonable price establishes a punishment in the amount of 20,000 to 50,000 rubles (Part 1 of Article 7.29.3 of the Code of Administrative Offenses). And if the customer violates the procedure or the form of explanation of the NMCC, he faces a fine of 10,000 rubles. (Part 2 of Article 7.29.3 of the Code of Administrative Offenses of the Russian Federation). Read more in the article about fines. At the same time, the approved forms of tables with explanations are in a sense generalized.

An example of justification for purchasing from a single supplier

What is a procurement object and how to describe it? A procurement object is in its way analogous to a technical specification; the effectiveness of procurement procedures depends on its correct description. The object of purchase is, according to 44-FZ, a fixation of qualitative and quantitative characteristics (standard) that allow it to be identified.

The description of the public procurement object must be extremely objective and specific so that the customer receives the maximum number of relevant proposals and selects the winner. The description must include all available characteristics: functional, quality and technical, as well as its operational properties. It is prohibited to refer to trademarks or trade names and to indicate other requirements that will limit the number of participants.

An example of justification for purchasing from a single supplier under 44-FZ

• Purchase of equipment or services intended to eliminate the consequences of man-made accidents or natural disasters in the event that there is a need to provide emergency medical care.
• Purchase of cultural heritage objects.
• Supply of goods or services that can be provided exclusively by organizations related to the penal system.
• Acquisition of objects of literature or art by individual authors.
• Supply of electronic or printed publications.
• Concluding a contract with a company that provides services for organizing concerts or theatrical performances.
• Apartment building management services.
• Repair work and maintenance services for non-residential premises.
A more complete list of such situations can be found in Article 93 of Article 44-FZ.

The procurement object is, in its way, an analogue of the technical specifications; the effectiveness of procurement procedures depends on its correct description. The procurement object is a fixation of qualitative and quantitative characteristics (standard) that allow it to be identified.

The description of the public procurement object must be extremely objective and specific so that the customer receives the maximum number of relevant proposals and selects the winner. The description must include all available characteristics: functional, quality and technical, as well as its operational properties. It is prohibited to refer to trademarks or trade names and to indicate other requirements that will limit the number of participants.

Sources for creating a description can be:

1. Previously executed contracts.
2. Official websites (or other sources of information) of state and municipal bodies.
3. Regulatory documents, technical norms, standards, regulations and other sets of rules.
4. Information from published scientific articles in journals and other information sources.
5. Other sources.

There are recommendations for describing the subject of public procurement. They relate to technical and physical indicators, terminology and symbols that are used to describe the purchased goods, works and services. They are installed:

1. Standards adopted in accordance with 162-FZ of June 29, 2015 “On standardization in the Russian Federation.”
2. Technical regulations adopted in accordance with 184-FZ of December 27, 2002 “On technical regulation”.
3. Other conditions related to the customer's needs.

Description of the procurement object under 44-FZ, example

Algorithm for justifying the compliance of an object in plan

When creating an order plan and schedule budgetary institutions must provide justification for the order. The procedure was established by Decree of the Government of the Russian Federation No. 555 of June 5, 2015. The customer independently fills out the columns of the justification form for ordering goods, works and services.

The justification form looks like this.

Let's look at filling out the form with justification step by step.

Cell 1. The serial number is indicated.

Cell 2. The identification code is indicated in accordance with the selected subject of public procurement, formed according to the rules of Art. 23 44-FZ, as well as order of the Ministry of Economic Development of Russia No. 422 dated June 29, 2015.

Cell 3. The name of the item to be ordered is indicated. It may completely coincide with the column “Name of the subject of the contract” from the schedule.

Cell 4. The program within which government procurement is carried out is indicated, for example, state, municipal or targeted.

Cell 5. The program activity is indicated in accordance with the fourth column of the form.

Cell 6. The relationship between government procurement and activities within the framework of the program execution indicated in column 4 is indicated.

Cell 7. Indicates the presence of regulations that establish requirements for certain species goods, works and services or their absence.

Example of justification

A frequent question that arises when it is necessary to provide a justification for the compliance of a procurement object in 2019 is what to write? The customer repeatedly asks them when drawing up an order plan and schedule. Let's answer this question with the help of an example.

Column 3. Services for converting government services for civil registration and issuing hunting licenses into electronic form. The contract concluded based on the procurement results has the same name.

Column 4. State program of the Russian Federation " Information society(2011-2020)", Decree of the Government of the Russian Federation dated April 15, 2014 No. 313.

Column 5. In accordance with the program from column 4.

Column 6. The purpose or outcome of the purchase is indicated in accordance with the program from column 4.

Column 7. The resolution within the framework of which the procurement is carried out is indicated.

01.10.2019 came into force the federal law No. 71-FZ dated 05/01/2019, which approved new rules for 2020. The obligation to justify the object, procurement method and NMCC in all planning documents has been eliminated!

There is no need to fill out the procurement plan; it has been canceled as a separate document. Customers prepare only the schedule according to the new form.

Read more about how to fill out the procurement schedule for 2020 in the article

How it was justified in 2019 before the changes

This is one of the recent mandatory requirements of the Contract System Law (44-FZ). The customer is required to justify two documents: an order plan and a schedule. This need arose because at the current stage of organizing the Unified Information System (UIS), the possibilities for monitoring, auditing and control in relation to procurement procedures are expanding. As a result of such checks, the purchase that the customer included in the plans is recognized as unreasonable.

The rules by which the customer confirms needs are established by the government. Two tabular forms have been specially developed with several column names depending on the purpose of the plan (Government Decree No. 555). The first three columns in the forms are repeated.

Procurement rationale

Information on the justification for the purchase in the procurement plan is provided in the form of a separate document. In the table of explanations, the customer connects the object (objects) of the order with the goals under Art. 13 44-FZ or with the requirements under Art. 19 44-FZ. The customer links the rationale for the compliance of the object in the procurement plan in column 6 with a specific event of the state (municipal) program or an international treaty.

Let us give an example of justification for procurement when forming a procurement plan. The following wording is acceptable:

• object (column 3) - “Supply of educational literature”;
• state program or program of a constituent entity of the Russian Federation, municipal program (column 4) - “Development of education for 2017-2019”;
• event of a state program or program of a constituent entity of the Russian Federation, municipal program (column 5) - “Measure 1.2.1 “Organization of the provision of publicly available and free primary general, basic general, secondary general education, creation of conditions for the provision of supervision and care for children in after-school groups and maintenance children in MBOU "Boarding School";
• justification for the compliance of the object and (or) objects of the order with the measure of the state (municipal) program (column 6) - “Ensuring the activities of a general education institution in terms of implementing the organization of providing publicly available and free primary general, basic general, secondary general education, creating conditions for supervision and child care in extended day groups.”

Justification in graphics

When forming a schedule plan, the initial (maximum) contract price (ICP) and the method for determining the procedure are subject to justification.

At the same time, the approved forms of tables with explanations are in a sense generalized. In the letter, the Ministry of Economic Development emphasized that the customer has the right to independently determine which commentary on the NMCC is acceptable for presentation in the table (Letter dated October 26, 2016 No. D28i-2944).

Government Decree No. 555 proposes to separately consider the rules for explaining the procurement of medicines within the framework of a request for proposals (clause 7, part 2, article 83 44-FZ) and sole supplier(clauses 4, 5, 26, 33, part 1 of article 93 44-FZ). In these cases, the filling rules are simpler. In relation to the indicated orders in the table of explanations to the schedule, columns 5, 6, 9, 10 will not need to be filled out. In the first case (medicines), the explanation is based on the decision of the medical commission. The second requires commenting on the total annual volume of orders when they relate to:

• procedures with a certain size up to 100,000 or 400,000 rubles;
• business trips, participation in cultural events;
• list of business trips, events in accordance with invitations;
• teaching services, guide services;
• educational and excursion events.

It is important to remember that when making changes to planning documents, you must make changes to individual forms of your explanations.

An example of justification for a procurement schedule plan

An example based on an excerpt from a real document posted in the EIS.

An example of justification for a procurement plan for 2019

As an example, we take a real document posted in the UIS.

Economic justification is the reason that motivates an organization to begin implementing a specific project. This concept includes consideration of the benefits that the enterprise will receive as a result of the project. In addition, the business case examines various alternatives and also analyzes the project from a financial and economic point of view. The latter allows you to assess the investment attractiveness of the project. How to write a business case? An example is in this material.

The essence of the concept

The economic justification is reminiscent of the analysis that we conduct when planning some kind of serious purchase. For example, your own car. Let's assume that we can allocate 35 thousand US dollars from the family budget for this purchase. The first step is to find out which automobile concerns produce cars of the class we are interested in. Then we determine the main technical characteristics and agree on the final price with the company that sells these products. But that's not all. How to write a business case? An example in the matter of choosing a payment scheme.

At the same time, there may be another situation when the buyer is primarily interested in the total amount that will have to be paid for new car. This is especially true in a situation where the final price is affected by the amount of interest if we are talking about buying on credit. In this case, it is advisable to choose the option that provides the lowest interest rate. Another way is to look for an offer with the lowest monthly payment. Such an acquisition will allow you to stretch out payments for as long as possible. At the same time, the monthly amount of such a payment will not hit your pocket too much. When carrying out a financial and economic feasibility study, attention is paid to similar aspects.

Components of a business case

There are no clear rules documentation economic justification. Its main task, as in the case of a feasibility study of a project, is to determine the material or intangible results of its implementation. Tangible results mean those that can be measured.

Below is a list that gives an idea of ​​those material components that are important in the process of preparing the financial and economic feasibility study of the project. It would be useful to say that not all of them require mandatory documentation. The need to record them on paper depends on the complexity of the project, cost and number of risks for the enterprise.

Material elements of the business case

So, the main material components of the business case include savings, cost reduction, the likelihood of generating ancillary income, an increase in the enterprise's market share, customer satisfaction and flow assessment Money. In addition to the material components of the business case, it must also contain intangible components.

Intangible elements of the business case

These may include probable, but not pre-planned, company costs. Among the main intangible elements of the business case are transition costs, operating costs, transformation of business processes, as well as reorganization affecting company employees. In addition, the intangible components of the business case include recurring benefits. How else can you write a business case? Example below.

Other components of the business case

It should be emphasized that along with the benefits and assessment of cash flow in the EO, it is necessary to pay attention to alternative approaches and methods for implementing a specific project in practice. How to write a business case? An example in the following situation.

It is known that there are a large number of manufacturers of different products on the market. However, each of them sets its own price for own products. What to choose? An option that is a turnkey solution costing $2 million. Or an alternative solution that involves partial purchasing from a third-party manufacturer and, to some extent, using its own resources?

In fact, aspects of precisely this nature often have to be considered when drawing up an economic feasibility study for an enterprise. Any of the proposed options must include the previously listed tangible and intangible components. At the end of the business case, proposals and conclusions must be stated. In addition, you can add additional materials to it.

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TEST

TECHNICAL AND ECONOMIC JUSTIFICATION FOR THE PURCHASE OF EQUIPMENT FOR THE STEEL STRUCTURE PRODUCTION SHOP

Organizational and legal form of the enterprise

Closed joint stock company

Field of activity and industry affiliation

Production and installation of metal structures, construction.

Main types of products or services provided

Metal structures, installation of metal structures, construction of industrial buildings and structures, rental of special equipment

Main consumers

Enterprises of various forms of ownership

Availability of equipment in metal structures manufacturing workshop

Staff

In the workshop for the production of metal structures on 08/01/11. 24 people work.

Purpose of the feasibility study

The decision to equip the metal structures shop with new equipment was planned by management as a single complex and, although the purchases were significantly extended over time due to significant amounts, the main goal of the event was to modernize and improve the productivity of products as a whole, and reduce the risk of injury to workers.

Reflect the rationale for purchasing equipment:

Crane scales VSK-10000V (up to 10 tons)

Compressor unit S-416M

Semi-automatic welding machine Fast Mig

Combined shear press NG-5222

Machine SuperMax 8 (2.6m) without stand + roller knife

Welding machine Fast Mig

Bevel remover FS-22

Drilling machine on a magnetic base МВА 100

Crane scales VSK-10000V (up to 10 tons)

CJSC Rosinka purchased crane scales VSK-10000V (up to 10 tons), designed for static weighing of cargo in production premises and in the open air.

Model features

Sampling of tare weight over the entire weighing range

Hold mode

Bright LED indicator

Low Power Mode

Weighing time - no more than 5s.

The scales signal an overload exceeding the LEL by 10%

Charging time for completely discharged batteries is no more than 10 hours

Remote controller remote control on a radio channel with the ability to use service functions

Remote control range - up to 20m

Built-in battery (charger included)

For weight accounting in a warehouse, during loading and unloading operations on a railway track, during the installation of various structures and carrying out technological operations in production, it is very often necessary to establish the weight of a load or structure.

The device is small in size and weight, easily attaches to the hooks of various lifting devices, and, in turn, makes it easy to attach almost any load to its own hook; the scales are equipped with bright LED indicators and remote control devices.

Economic calculation

Recently, Rosinka CJSC discovered discrepancies in the weight of rolled metal products indicated in certificates in accordance with GOST, TU, purchased by us from various suppliers with the actual weight. Moreover, discrepancies occurred in terms of underestimation of the actual weight of the purchased metal products from that reflected in the documents. The management of the enterprise decided to purchase this equipment in order to confirm the correct arrival of materials to the warehouse and its use in production in the future, as well as to confirm the weight of already manufactured metal structures for Customers under concluded contracts.

The purchase of scales will eliminate the need to accept rolled metal based on unconfirmed weight and save on litigation with our Suppliers and Contractors.

Compressor unit S-416M

Relatively small but powerful stationary compressor s416m designed for intensive use in unfavorable production conditions: high humidity, dust and sudden temperature changes. The 11 kW electric motor provides a capacity of up to 1000 liters of compressed air per minute.

The S416M compressor weighs almost half a ton and with a receiver volume of 430 liters, the S416M provides a powerful air flow. The quality of the materials and components of the compressor is also noteworthy; for example, the S416m receiver is made of corrosion-resistant steel with an internal protective coating. Another factor in favor of choosing the s416m compressor is the thoughtful design, which provides not only an acceptable appearance, but also ease of control, operation and transportation. If the operating rules are followed, the S416M compressor will serve for a long time, without causing the owners to worry about repairs and will not require additional maintenance costs.

Specifications

Capacity 1000 l/min

Maximum pressure 10 bar

Receiver volume 430 l

Electric motor 11 kW/380 V

Overall dimensions (mm) 2100Х700Х1480

Weight 480 kg

Type stationary, with pressure switch

Economic calculation

In the process of manufacturing metal structures, the need arises to both protect products from rust, i.e. priming of rolled metal products and their painting.

The existing old compressor for priming/painting metal structures has long outlived its usefulness and is out of order.

Since the cost of priming and painting metal structures is different, calculations will be made in two versions.

The cost of priming metal structures on the side is 700 rubles/ton. The cost of painting metal structures on the side is 2000 rubles/ton. Delivery of rolled metal for priming/painting takes place by transport of the “needing” enterprise and will cost us 25 rubles/km. The average distance for painting rolled metal on one side is about 20 km one way. The loading and loading time for rolled metal products is on average 3 hours.

Let’s take the average production volume of metal structures for 2010.

Let's round it up and take 60 tons on average per month.

Let's make a calculation based on one month, if carried out work on the Side.

	Stages of work
		60 tons x 700 rubles/ton = 42,000 rubles. VAT included	60 tons x 2000 rubles/ton = 120,000 rubles. VAT included
	Delivery		20 km x 25 rub. \km = 500 rub. x 3 trips* x 2 (round trip) = 3000 rub. VAT included
	Loading Unloading		3 hours x 3 flights x 2000 rub./hour = 18,000 rub.
	Total cost:	63,000 rub. VAT INCLUDED	141,000 rub. VAT included

We will make the calculation if we do it ourselves

	Stages of work	For priming metal structures	For painting metal structures
	Payroll of a painter		RUB 18,864 (average wage in the metal manufacturing workshop in 2010)
	Insurance premiums -30.9% -
	Materials, of which	14578 rub. , of them: Soil GF-021 - 3.48 kg/t (standard) x 60 t x 60.7 rub./kg = 12,674 rub. Solvent - 0.58 kg\t (standard) x 60 t x 54.7 rub./kg = 1904 rub.	RUB 29,058, of which: Paint 5.5 kg x 60 tons x 80 rub.\kg (on average) = 26,400 rub. Solvent - 0.81 kg\t (standard) x 60 t x 54.7 rub./kg = 2658 rub.
	Overalls (mittens)
	Electricity		11 kW/hour x 8 hours x 21 work/day = 1848 kW/month x 2.9 rubles. /kW = 5359 rub.
	Compressor damping	RUB 2,992.37	RUB 2,992.37
		RUR 48,621.37 without VAT	60109 rub. without VAT
	Total cost:	RUB 57,373 VAT included	RUB 74,460 VAT included

Thus, the purchase of a compressor unit pays off within a maximum of 12.6 months, reduces the company’s costs, and also increases labor productivity.

Semi-automatic welding machine Fast Mig, Welding machine Fast Mig

Until the acquisition of the above equipment, Rosinka CJSC performed welding manually, which is already the last century in this type of work. This affects both the quality of the products (evenness, strength of seams) and its productivity.

A semi-automatic welding machine is a specialized welding installation that, using a consumable electrode, performs mechanized welding in a shielding gas shell. The technological feature of this installation is the uninterrupted wire supply, which ensures long-term continuous operation. Such devices have high resistance to heat. There is a function for spot welding of metals with electronic time adjustment. To provide a protective gas environment, mixtures of carbon dioxide with argon, helium, as well as pure CO2 are used. Gas can be supplied from cylinders or from centralized system semi-automatically through special hoses.

The panel functions allow the operator to control the arc at any distance directly from the welding site. These features include power and arc length control, memory channels, gas check, wire drawing, 2- or 4-stroke selection, hot start, crater fill, and additional MMA and MatchLog functions. The MXF67 has a tough, durable, shockproof dual-layer plastic housing that allows it to be used in the harshest operating conditions. workshop equipment machine

As a result, we have a reliable welding seam of metal structures from root to front. And also:

convenience;

relatively light weight;

compactness;

easy to transport;

do not require special storage conditions.

Thus, in 2011, the company has already produced an average of 94.5 tons per month, and the table shows the dynamics of production in 2012, thanks, among other things, to this acquisition.

Combined shear press NG-5222

Designed for strip cutting; rolled sections up to 1000 mm against the stop; sections of angle, circle, channel, I-beam, reinforcement; punching triangular and rectangular grooves; punching holes of round, rectangular, square and any other shape. All operations are carried out on the same machine, which ensures flexible and economical processing of rolled products. The design of the shear press and many options for additional equipment allow the shear press to be used for processing rolled products of various profiles and different parameters.

Specifications

Nominal press force, kN
Dimensions of processed rolled products, mm: thickness x strip width
Diameter of circle / side of square
Equilateral angle, cut at an angle: 90o
Largest profile: I-beam/channel
Hole to be punched, mm: diameter/material thickness
Dimensions of rectangular grooves to be punched, mm: thickness
Length Width
Electric motor power, kW
Dimensions, mm: length
Weight, kg

CJSC Rosinka already had machines that performed the functions of this equipment. The difference is that the existing sheet metal shears and vertical drilling machine for the production of metal structures were completely loaded and could not perform the functions of smaller-scale work. The needs of the metal products production market required more complex technological solutions.

Economic calculation

Thanks to this acquisition, the following agreements were concluded and executed:

With Stalker LLC - in the amount of RUB 1,476,593. - production of 25,027 tons of embedded parts.

With Rimma LLC - agreement No. 65 dated January 26, 2012. with three additional agreements totaling RUB 6,739,850. and agreement No. 89 dated January 27, 2012. in the amount of RUB 5,019,000. - production 127.9 tons +95.6 tons.

Work under the first contract was carried out using existing equipment and new shear presses NG-5222. The marginal income from the project amounted to 140 thousand rubles. , with a profitability of 11.4%. The marginal income from the second contract amounted to more than 2 million rubles, with a profitability of already 23%.

Thus, the total marginal income received is RUB 2,240,000. more than paid for the purchase of press shears in the amount of 395,000 rubles. VAT included.

MachineSuperMax8(2.6m) without stand+ roller blade

Features of the sheet bending machine TARSO "SUPER MAX 08":

uniform clamping of the material along the entire length thanks to frequently located clamping beams eliminates “sagging” during bending and cutting does not damage the structure and surface of the material during bending (design with a floating axis Moving Pivot Hinge™) extremely simple design ensures exceptional reliability fast, reliable material clamping excellent mobility combined with strength and increased wear resistance, high precision of the parts made due to the rigidity of the structure; bending of increased complexity, including 180°! the same effective work indoors and outdoors

Advantages:

Thickness of processed materials: galvanized steel - 1 mm, sheet aluminum - 1.5;

50 cm entry depth with 6.0 cm opening - the largest in the industry;

A 33% increase in bending force makes this machine the most powerful portable sheet metal bending machine available;

The design of lightweight anodized alloys and hardened steel provides it with maximum power, strength and mobility;

Double transfer ribs provide additional clamping force;

Revolutionary clamping mechanism increases bending power without damaging materials;

Deformation-resistant load-bearing C-shaped supports with reinforcing ribs to increase bending power;

Ergonomic working handles give the machine additional power;

Trapezoidal post with a wide support platform provides maximum stability;

The set includes an adjustable roller blade “Max Cut-Off” and a repair kit;

Reinforced workbench design with the ability to be fixed to the workshop floor.

Economic calculation

For the installation of wall and roof panels, additional elements in the form of strips are required. Before purchasing the machine, when concluding an agreement with the Customer for the installation of wall and roof panels, Rosinka CJSC had to place an order on the side for the purchase of additional elements.

Let's compare the cost of services for 1 m2 of additional elements.

Cost of work per 1 m2 of additional elements ordered on the Side.

The cost of 1 m2 of additional elements, depending on the complexity, is from 400 rubles per m2 to 600 rubles per m2 (with materials, delivery)

We will calculate the work per 1 m2 if we carry it out on our own

Let's take a simple production

	Stages of work		Note
	Payroll worker	125 x 0.4 = 50 rub.	125 rubles per hour - the average hourly rate of a worker, 20 minutes are required for 1 m2 of additional work (0.4 hours)
	Insurance premiums -30.9%
	Materials, of which	42.37 rub. x 3.53 kg = 149.56 rub.	Galvanized sheet painted 0.45 - 50,000 RUR\t with VAT, 3.53 kg per 1m2
	Overalls (mittens)
	Machine depreciation	1592.72 rubles: 166 hours x 0.4 hours = 3.8 rubles.	RUB 1,592.72 per month
		228.81 excluding VAT
	Total cost:	270 rub. VAT included

Savings from 130, rub. for 1 m2 (400 rubles - 270 rubles) of additional elements.

Based on this, the production volume that will pay for the equipment will be 1229 m2 of products (159,750 rubles. Including VAT: 130 rubles).

Bevel remover FS-22

Medium-sized chamfer remover FS-22 with manual feed, for large volumes of work. Portable and very productive unit for chamfering up to 22 mm wide from straight edges and pipes from 600 mm in diameter. Allows you to trim the edge of the sheet. When equipped with an additional guide device, it can chamfer the end of a pipe with a diameter of 200 mm or more. Chamfering is carried out quickly and cleanly - minimal noise level and 9 times more high speed chamfering, compared to angle grinders; no emissions harmful substances into the atmosphere, as when grinding a chamfer or its gas-plasma cutting; no changes are made to the structure and chemical composition metal when processing edges. In this case, the chamfer can remove up to 600 m of chamfer from the edge of a steel sheet. The chamfer is equipped with automatic overload protection and a residual current device (RCD), which maximizes the level of electrical safety.

Another important advantage, in our opinion, is that with this chamfer remover all the necessary adjustments to the angles and width of the chamfer are performed without the use of keys. Processing speed at maximum load is about 100 cm/min. The service life of the TC plates is up to 600 meters. Designed for chamfering straight sections. Adjustment of the width and angle of the chamfer is carried out using handles.

Specifications

Economic calculation

At ZAO Rosinka, work on chamfering metal is included in the work on the manufacture of metal structures. Since wages for a workshop worker when performing this type of work will be accrued in any of the presented options, let’s consider the costs associated with providing the process itself.

Calculation of work for removing edges (chamfers) from a 6-meter sheet (0.5 hours of work)

Material savings 96%! As they say, no comments needed!

In addition, the worker performing operations on the bevel remover controls the processing process, simply monitoring the indicators on the equipment, and is not in a bent state with a gas cutter, which improves quality labor process and reduces the risk of injury when performing work duties.

Drilling machine on a magnetic base МВА 100

Magnetic drilling machineMBA 100 designed for drilling and processing holes, cutting threads in holes up to M 30 in conditions where work with conventional stationary machines is impossible. Portable magnetic drilling machine is ideal for working in industrial production, in the production and installation of metal structures, for the repair of large machines and equipment at construction sites. Magnetic machines are indispensable for work in the field, in the construction of bridge structures, in the construction of tanks, pipelines and the shipbuilding industry.

The MVA 100 drilling machine is designed for heavy-duty work involving drilling a large number of holes. Powerful 1800-Watt motor with 4-speed gearbox and slip clutch to ensure long drill life and operator safety. The tripod provides reliable fastening to metal structures with a force of 2.5 tons.

Specifications:

Drilling range Core drill 12-100

Twist drill, mm 1-32

Countersink, mm 100

Drill feed, mm 200

Engine power, W 1700

Speed ​​1 b/load, rpm 110

Speed ​​2 b/load, rpm 175

Speed ​​3 b/load, rpm 245

Speed ​​4 b/load, rpm 385

Morse spindle No. 3

Standard Weldon 19 holder

Magnet clamping force, N 25000

Magnet dimensions, H x W x D, mm 60 x 94 x 200

Machine dimensions, H x W x D, mm 540 x 220 x 370

Weight, kg 22

Economic calculation

A drilling machine on a magnetic base MVA 100 was purchased to secure obligations under an agreement concluded with OJSC Almaz in the amount of 10,000,000 rubles. - production of 200 tons.

The planned amount of marginal income is about 1 million rubles.

Of course, some of the metal structures will be manufactured using existing equipment. But the cost of purchasing the machine in the amount of 73,280 rubles. including VAT will definitely pay off at the end of the project.

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